Pressurized Mechanical Filters – Aquaculture

Pressurized Mechanical Filters – Aquaculture
Pressurized Mechanical Filters with Glass Media which provide filtration below 5 microns. MAT Glass Media Pressurized vessels are vinylester coated for ozone oxidation protection & fabricated to last high salinity environments. They may come fully automated and equipped with PLC and SCADA interface.

OFFER & USE OF GLASS FILTER MEDIA SYSTEMS IN AQUACULTURE

Pressurized Mechanical Filters are rapid, and pressurized multi layer filters which are filled in with Glass Filter Media instead of silica sand, for multiple advantages and advanced performance. Glass media offer many times more surface area than the sand media, is electrostatically charged to absorb organic substances and small particles. The developed filtration speed varies between 20-25m/h at a pressure rate of 2.5 bar. The specific filter configuration offers extra resistance to bio-fouling, to bio-coagulation and does not permit any unfiltered water to escape due to transient wormhole water channeling.

Our Pressurized Glass Filtration Media are specifically designed to provide backwash operation, by reversing the water delivery to flow from the lower to the higher media layers collecting and discharging the deposited particulate matter to the effluent waste line. Their vessels are fabricated either by steel, or vinylester coated FRP.

Glass Filter Media work with 50% less water flow compared to traditional sand filters. The media used allow long lasting usage.

Where Can Glass Filtration Media be used?

Glass media may be used for any pressurized vessel. MAT-KULING Pressurized Mechanical Glass Media Filters are specifically designed and fabricated pressurized vessels for fish hatcheries, fish farms and other aquaculture applications.

OPERATION & ENGINEERING OF PRESSURIZED Mech

The wastewater is dispersed evenly over the Activated Glass Media by diffusers which are located on the upper part of the vessel. As the water permeates down through the media layers, the particulate material carried in the water is deposited to the Activated Glass Media. The GFM is manufactured from aluminosilicate glass, subjected to form a large nanostructure effective area. The metal oxide catalysts located on the media surface give a high redox potential making GFM media self-sterilizing, against undesirable microorganisms.

Advantages of Pressurized Glass Filtration Systems

  • More than doubled performance over a conventional sand filtration system
  • Higher effective filtration surface than sand
  • Secures Biodynamic Stability
  • Limits untreated water escape
  • Substantially lower chlorine oxidation needs
  • 50% lower backwash water rate
  • GFM media do not require replacing
  • GFM are a Self-Sterilizing Media
  • No bacteria growth, thus no bio-fouling & no bio-coagulation

Pressurized Mechanical Filters – Aquaculture - SPECIFICATIONS

PMF SKIDPMF-4PMF-12PMF-22PMF-38PMF-50PMF-64PMF-80
Footprint
Width [mm]
2200270035004300483050005300
Footprint
Length [mm]
830100014001620185021002600
Unit Height
[mm]
2060225022002300240026002700
Recommended Room Height
[mm]
3000300030004500450050005000
PMF Tank Diameter & Area
[mm]
50080010001400160018002000
PMF Tank Diameter & Area
[m²]
0,190,50,791,542,012,543,14
Installed Power
[kW]
0,751,772,553,84,86,46,4
Basic Unit Total Electric Consumption
[kWh]
0,651,52,23,2545,55,5
Supply Voltage (50Hz)
[V]
3~400/2303~400/2303~400/2303~400/2303~4003~4003~400
Skid Inlet
[mm]
507590140160160200
Skid Outlet
[mm]
506375110140140160
Backwash Inlet Size
[mm]
406375110110125140
Nominal Flowrate
[m³/h]
5112138506378
System Pump ModelSpeck Prime 13 AKSpeck Prime 30 AKSpeck Prime 40 AKSpeck Resort 50 AKSpeck Resort 80 AKSpeck Resort 110 AKSpeck Resort 110 AK
System Pump Driver ModelEP66-0022 T3EP66-0022 T3EP66-0022 T3EP66-0040 T3EP66-0040 T3EP66-0055 T3EP66-0055 T3
Pressurised media filtration tank
Tank Part Number
MaterialTypeDiameter/ Footprint Size
mm
Height
mm
Tank Volume
m3
FLOWRATE
m3/h
FILTRATION SPEED
m3/h/m2
FILTRATION AREA
m2
CONNENCTION FLNGED/UNIONCONNENCTION SIZE
mm
TOTAL SAND MEDIA CAPACITY
Kg
TOTAL AFM MEDIA CAPACITYNominal Operational Pressure
bar
Maximum Permitted Pressure
bar
FT-500GRPVertical50018803155250,19UNION50285%83 Of Sand Media Capacity2,53,5
FT-600GRPVertical63018800,498250,33UNION50495%83 Of Sand Media Capacity2,53,5
FT-800GRPVertical83019500,912250,54FLANGED63750%83 Of Sand Media Capacity2,53,5
FT-1000GRPVertical100019001,6421250,86FLANGED751290%83 Of Sand Media Capacity2,53,5
FT-1200GRPVertical120019501,928251,13FLANGED901695%83 Of Sand Media Capacity2,53,5
FT-1400GRPVertical140019502,138251,54FLANGED1102310%83 Of Sand Media Capacity2,53,5
FT-1600GRPVertical160020002,7650252,01FLANGED1403015%83 Of Sand Media Capacity2,53,5
FT-1800GRPVertical180020503,763252,54FLANGED1403810%83 Of Sand Media Capacity2,53,5
FT-2000GRPVertical200021004,7778253,14FLANGED1604710%83 Of Sand Media Capacity2,53,5
FT-2200GRPVertical220022005,695253,8FLANGED1605700%83 Of Sand Media Capacity2,53,5
FT-2400GRPVertical240022506,4108254,34FLANGED1606510%83 Of Sand Media Capacity2,53,5
FT-2X2.5GRPHorizontal2000x2500(L)~2150-0102254,1FLANGED1607380%83 Of Sand Media Capacity2,53,5
FT-2X3GRPHorizontal2000x3000(L)~2150-0125255FLANGED1609000%83 Of Sand Media Capacity2,53,5
FT-2X4GRPHorizontal2000x4000(L)~2150-0170257FLANGED22512600%83 Of Sand Media Capacity2,53,5
FT-2X5GRPHorizontal2000x5000(L)~2150-0221258,8FLANGED22515840%83 Of Sand Media Capacity2,53,5
PMF SKID
OPTIONAL FEATURES
PMF-4PMF-12PMF-22PMF-38PMF-50PMF-64PMF-80
AUTOMATIC BACKWASHPNEUMATIC/MOTORISEDPNEUMATIC/MOTORISEDPNEUMATIC/MOTORISEDPNEUMATIC/MOTORISEDPNEUMATIC/MOTORISEDPNEUMATIC/MOTORISEDPNEUMATIC/MOTORISED
Temperature SensorOPTIONALOPTIONALOPTIONALOPTIONALOPTIONALOPTIONALOPTIONAL
TITANIUM HEAT EXCHANGEROPTIONALOPTIONALOPTIONALOPTIONALOPTIONALOPTIONALOPTIONAL
Titanium Heat Exchanger Capacity
[kWh]
3/55/1015/2020/4025/5030/7550/100
ELECTRICAL TITANIUM HEATEROCDV6OCDV9OCDV15OCDV24OCDV242 x OCDV242 x OCDV24
Electrical Heater Capacity
[kWh]
691524244848
PLC CONTROLOPTIONALOPTIONALOPTIONALOPTIONALOPTIONALOPTIONALOPTIONAL
UV DISINFECTIONUV 5UV 10UV 20UV 50UV 50UV 100UV 100
AUTOMATIC CHEMICAL CONTROL & DOSING SYSTEMPOOL GUARD Include Chemical Regulator Pumps & PH/ORP PropesPOOL GUARD Include Chemical Regulator Pumps & PH/ORP PropesPOOL GUARD Include Chemical Regulator Pumps & PH/ORP PropesPOOL GUARD Include Chemical Regulator Pumps & PH/ORP PropesPOOL GUARD Include Chemical Regulator Pumps & PH/ORP PropesPOOL GUARD Include Chemical Regulator Pumps & PH/ORP PropesPOOL GUARD Include Chemical Regulator Pumps & PH/ORP Propes
Disinfection System Footprint
Width [mm]
95095011001200120012001200
Disinfection System Footprint
Depth [mm]
500500500600600600600
* MAT-KULING AS™ preserves the right to update anytime the listed prices (if any). Every effort has been made so that the above specs are accurate. However please contact our Sales Department for up to date technical data, electrical specs according to your regional requirements and current Ex-Works pricelist. The listed prices are for the basic equipment and do not include any optional components.

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